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详细了解皮带输送机选型及安装说明


皮带输送机选型及安装(zhuang)说明  

         皮带输送(song)机是一种基于摩擦传(chuan)动(transmission)的物(wu)料(liao)输送(song)设备(equipment),广泛(extensive)应用于冶金、矿山、煤(mei)炭、环(huan)保(bao)、建(jian)材、电(dian)力、化工(gong)(gong)(gong)、轻工(gong)(gong)(gong)、粮食等行业(ye)。适用于松散(san)密度为0.5~2.5t/m~3的各种粒(li)状(zhuang)、粉状(zhuang)及其它散(san)装物(wu)料(liao)的输送(song),也(ye)可散(san)装运输。工(gong)(gong)(gong)作环(huan)境温(wen)(wen)度为-25℃~60℃,普(pu)通橡胶(Rubber)输送(song)带的适宜材料(liao)温(wen)(wen)度不超(chao)过(guo)80℃。

皮带输送机


二.技术参数

          皮带(dai)(dai)宽度:1000mm1000 mm头(tou)尾滚筒中心距离:60400 mm皮带(dai)(dai)速(su)度:1m/s输(shu)(shu)送(song)(song)(song)带(dai)(dai)型号:EP-150型输(shu)(shu)送(song)(song)(song)带(dai)(dai)规格(ge)(specifications)长(zhang)度:1000x3(3+1)5)X128m输(shu)(shu)送(song)(song)(song)能力(li):205m3/h材料(liao)密度(单(dan)(dan)位(wei):g/cm3或(huo)(huo)(huo)kg/m3):0.6t/m3倾角:0°电动(dong)机(ji)功率(lv)(指物体在单(dan)(dan)位(wei)时间内(nei)所做的(de)功的(de)多少):7.5kW3。不锈钢(gang)链(lian)(lian)(lian)板(ban)(ban)流水线金(jin)属(shu)传(chuan)(chuan)动(dong)链(lian)(lian)(lian)板(ban)(ban),热处(chu)理炉耐高温链(lian)(lian)(lian)板(ban)(ban);不锈钢(gang)链(lian)(lian)(lian)板(ban)(ban);输(shu)(shu)送(song)(song)(song)链(lian)(lian)(lian)板(ban)(ban);隧(sui)道(dao)式窑炉链(lian)(lian)(lian)板(ban)(ban);烘干机(ji)械链(lian)(lian)(lian)板(ban)(ban);涂装(zhuang)(zhuang)设(she)(she)备(bei)(bei)链(lian)(lian)(lian)板(ban)(ban);喷涂设(she)(she)备(bei)(bei)链(lian)(lian)(lian)板(ban)(ban);清(qing)洗机(ji)链(lian)(lian)(lian)板(ban)(ban);食品链(lian)(lian)(lian)板(ban)(ban);食品清(qing)洗输(shu)(shu)送(song)(song)(song)链(lian)(lian)(lian)板(ban)(ban);喷油冷却链(lian)(lian)(lian)板(ban)(ban);干燥炉不锈钢(gang)链(lian)(lian)(lian)板(ban)(ban),工业输(shu)(shu)送(song)(song)(song)链(lian)(lian)(lian)板(ban)(ban),挡板(ban)(ban)输(shu)(shu)送(song)(song)(song)带(dai)(dai);链(lian)(lian)(lian)条输(shu)(shu)送(song)(song)(song)带(dai)(dai);果蔬清(qing)洗链(lian)(lian)(lian)板(ban)(ban);速(su)冻机(ji)链(lian)(lian)(lian)网;速(su)冻马蹄式网链(lian)(lian)(lian);蔬菜脱水流水线设(she)(she)备(bei)(bei)专用(yong)(yong)输(shu)(shu)送(song)(song)(song)链(lian)(lian)(lian)网等(deng)物流传(chuan)(chuan)送(song)(song)(song)带(dai)(dai)具有牵(qian)引(yin)(yin)(yin)件(jian)的(de)传(chuan)(chuan)送(song)(song)(song)带(dai)(dai)传(chuan)(chuan)送(song)(song)(song)带(dai)(dai)一(yi)(yi)般包括:牵(qian)引(yin)(yin)(yin)件(jian)、承(cheng)(cheng)载(zai)(zai)构件(jian)、驱动(dong)装(zhuang)(zhuang)置(zhi)、张(zhang)紧(jin)装(zhuang)(zhuang)置(zhi)、改向装(zhuang)(zhuang)置(zhi)和支承(cheng)(cheng)件(jian)等(deng)。牵(qian)引(yin)(yin)(yin)件(jian)用(yong)(yong)以传(chuan)(chuan)递(di)牵(qian)引(yin)(yin)(yin)力(li),可(ke)采用(yong)(yong)输(shu)(shu)送(song)(song)(song)带(dai)(dai)、牵(qian)引(yin)(yin)(yin)链(lian)(lian)(lian)或(huo)(huo)(huo)钢(gang)丝绳(sheng)(由(you)钢(gang)丝、绳(sheng)芯及润滑脂组成);承(cheng)(cheng)载(zai)(zai)构件(jian)用(yong)(yong)以承(cheng)(cheng)放物料(liao),有料(liao)斗、托架或(huo)(huo)(huo)吊具等(deng);驱动(dong)装(zhuang)(zhuang)置(zhi)给输(shu)(shu)送(song)(song)(song)机(ji)以动(dong)力(li),一(yi)(yi)般由(you)电动(dong)机(ji)、减速(su)器(qi)和制动(dong)器(qi)(停止器(qi))等(deng)组成;张(zhang)紧(jin)装(zhuang)(zhuang)置(zhi)一(yi)(yi)般有螺杆式和重(zhong)锤(chui)式两种,可(ke)使牵(qian)引(yin)(yin)(yin)件(jian)保持(chi)一(yi)(yi)定(ding)的(de)张(zhang)力(li)(解(jie)释:物体受到(dao)拉力(li)作用(yong)(yong)时的(de)相互(hu)牵(qian)引(yin)(yin)(yin)力(li))和垂度,以保证传(chuan)(chuan)送(song)(song)(song)带(dai)(dai)正(zheng)常运(yun)转;支承(cheng)(cheng)件(jian)用(yong)(yong)以承(cheng)(cheng)托牵(qian)引(yin)(yin)(yin)件(jian)或(huo)(huo)(huo)承(cheng)(cheng)载(zai)(zai)构件(jian),可(ke)采用(yong)(yong)托辊(gǔn)、滚轮等(deng)。

        皮带(dai)(dai)(Belt)输送(song)机(ji)的(de)工(gong)作原理主要由传(chuan)(chuan)动(dong)(dong)(dong)(transmission)装(zhuang)(zhuang)(zhuang)置(zhi)(zhi)、传(chuan)(chuan)动(dong)(dong)(dong)滚(gun)筒、输送(song)带(dai)(dai)、沟槽上支承辊(gun)(gǔn)、下支承辊(gun)、机(ji)架、清(qing)扫(sao)机(ji)、张(zhang)紧装(zhuang)(zhuang)(zhuang)置(zhi)(zhi)、转(zhuan)向滚(gun)筒、导向槽、重锤(chui)张(zhang)紧装(zhuang)(zhuang)(zhuang)置(zhi)(zhi)和(he)(he)电气(qi)控制装(zhuang)(zhuang)(zhuang)置(zhi)(zhi)等(deng)(deng)组成。物(wu)流传(chuan)(chuan)送(song)带(dai)(dai)具有(you)牵(qian)(qian)引(yin)件(jian)(jian)(jian)的(de)传(chuan)(chuan)送(song)带(dai)(dai)传(chuan)(chuan)送(song)带(dai)(dai)一般包括(kuo):牵(qian)(qian)引(yin)件(jian)(jian)(jian)、承载构(gou)(gou)件(jian)(jian)(jian)、驱动(dong)(dong)(dong)装(zhuang)(zhuang)(zhuang)置(zhi)(zhi)、张(zhang)紧装(zhuang)(zhuang)(zhuang)置(zhi)(zhi)、改向装(zhuang)(zhuang)(zhuang)置(zhi)(zhi)和(he)(he)支承件(jian)(jian)(jian)等(deng)(deng)。牵(qian)(qian)引(yin)件(jian)(jian)(jian)用(yong)(yong)以(yi)(yi)传(chuan)(chuan)递牵(qian)(qian)引(yin)力,可采用(yong)(yong)输送(song)带(dai)(dai)、牵(qian)(qian)引(yin)链或(huo)钢丝(si)绳;承载构(gou)(gou)件(jian)(jian)(jian)用(yong)(yong)以(yi)(yi)承放物(wu)料,有(you)料斗(dou)、托(tuo)架或(huo)吊具等(deng)(deng);驱动(dong)(dong)(dong)装(zhuang)(zhuang)(zhuang)置(zhi)(zhi)给输送(song)机(ji)以(yi)(yi)动(dong)(dong)(dong)力,一般由电动(dong)(dong)(dong)机(ji)、减(jian)速器(qi)(qi)和(he)(he)制动(dong)(dong)(dong)器(qi)(qi)(停(ting)止(zhi)器(qi)(qi))等(deng)(deng)组成;张(zhang)紧装(zhuang)(zhuang)(zhuang)置(zhi)(zhi)一般有(you)螺杆式(shi)和(he)(he)重锤(chui)式(shi)两种,可使牵(qian)(qian)引(yin)件(jian)(jian)(jian)保持(chi)一定的(de)张(zhang)力(解(jie)释:物(wu)体受到拉力作用(yong)(yong)时的(de)相互牵(qian)(qian)引(yin)力)和(he)(he)垂度,以(yi)(yi)保证传(chuan)(chuan)送(song)带(dai)(dai)正常运转(zhuan);支承件(jian)(jian)(jian)用(yong)(yong)以(yi)(yi)承托(tuo)牵(qian)(qian)引(yin)件(jian)(jian)(jian)或(huo)承载构(gou)(gou)件(jian)(jian)(jian),可采用(yong)(yong)托(tuo)辊(gun)、滚(gun)轮等(deng)(deng)。

         传送(song)(song)(song)带(dai)(dai)(dai)围绕(circumfuse)传动(dong)(transmission)滚筒(tong)(tong)(tong)和(he)到滚筒(tong)(tong)(tong)的(de)尾部形成(cheng)一个圆(yuan)形闭合皮(pi)带(dai)(dai)(dai)(Belt)。皮(pi)带(dai)(dai)(dai)输(shu)(shu)送(song)(song)(song)机有通(tong)用(yong)移动(dong)式(shi)(shi),井下(xia)选用(yong)式(shi)(shi),露天矿用(yong)固定式(shi)(shi),特(te)种(zhong)结(jie)构式(shi)(shi),可(ke)移置式(shi)(shi)输(shu)(shu)送(song)(song)(song)机,装(zhuang)(zhuang)载机专用(yong)转载功能式(shi)(shi),大倾角式(shi)(shi)输(shu)(shu)送(song)(song)(song)机等,一般来说短距(ju)离厂(chang)内运输(shu)(shu)机可(ke)以完成(cheng)水平,上运或(huo)者(zhe)下(xia)运,可(ke)逆(ni)花纹式(shi)(shi)皮(pi)带(dai)(dai)(dai)机可(ke)以用(yong)于双向输(shu)(shu)送(song)(song)(song)物(wu)料滚筒(tong)(tong)(tong)承载传送(song)(song)(song)带(dai)(dai)(dai)和(he)上面(mian)运输(shu)(shu)的(de)材料。张紧(jin)装(zhuang)(zhuang)置使(shi)输(shu)(shu)送(song)(song)(song)带(dai)(dai)(dai)有足够的(de)张力(li),确(que)保输(shu)(shu)送(song)(song)(song)带(dai)(dai)(dai)与传动(dong)滚筒(tong)(tong)(tong)之间(jian)存在摩擦,防(fang)止输(shu)(shu)送(song)(song)(song)带(dai)(dai)(dai)打滑(hua)。工作时(shi),减(jian)速马达驱动(dong)传动(dong)滚筒(tong)(tong)(tong),带(dai)(dai)(dai)动(dong)输(shu)(shu)送(song)(song)(song)带(dai)(dai)(dai)通(tong)过(guo)摩擦力(li)运行,物(wu)料与输(shu)(shu)送(song)(song)(song)带(dai)(dai)(dai)一起通(tong)过(guo)进料装(zhuang)(zhuang)置进入并移动(dong),并经(jing)过(guo)一定距(ju)离到达卸料口,转移到下(xia)一工艺(yi)环(huan)节。上部托辊(gǔn)采用(yong)结(jie)构和(he)控(kong)制(control)特(te)性


       沟槽托辊,有利于携带松散物料。回料辊采用V型辊,能有效防止皮带(Belt)输送机偏移。在空段清扫机之前和之后安装的平面托辊有利于物料的去除。

        输(shu)(shu)(shu)送(song)(song)(song)(song)带(dai)张(zhang)力(li)(li)采(cai)用(yong)螺(luo)旋张(zhang)力(li)(li)和(he)重(zhong)锤(chui)张(zhang)力(li)(li)两套装(zhuang)置(zhi)。链(lian)(lian)板(ban)(ban)输(shu)(shu)(shu)送(song)(song)(song)(song)机(ji)(ji)是一种以标准链(lian)(lian)板(ban)(ban)为承载面(mian),由(you)马达(da)减(jian)速机(ji)(ji)为动力(li)(li)传动的(de)(de)(de)传送(song)(song)(song)(song)装(zhuang)置(zhi)。链(lian)(lian)板(ban)(ban)式(shi)输(shu)(shu)(shu)送(song)(song)(song)(song)机(ji)(ji),由(you)动力(li)(li)装(zhuang)置(zhi)(电机(ji)(ji))、传动轴(zhou)、滚筒、张(zhang)紧装(zhuang)置(zhi)、链(lian)(lian)轮、链(lian)(lian)条、轴(zhou)承、润(run)滑剂、链(lian)(lian)板(ban)(ban)等等构成(cheng)(cheng)螺(luo)旋张(zhang)紧装(zhuang)置(zhi)还可以调节(jie)皮带(dai)(Belt)输(shu)(shu)(shu)送(song)(song)(song)(song)机(ji)(ji)的(de)(de)(de)偏差。在(zai)输(shu)(shu)(shu)送(song)(song)(song)(song)带(dai)工作面(mian)两侧,沿输(shu)(shu)(shu)送(song)(song)(song)(song)带(dai)全长设置(zhi)由(you)槽板(ban)(ban)和(he)橡胶(Rubber)板(ban)(ban)组(zu)成(cheng)(cheng)的(de)(de)(de)导(dao)向槽,所述橡胶板(ban)(ban)与输(shu)(shu)(shu)送(song)(song)(song)(song)带(dai)接触形成(cheng)(cheng)沟(gou)槽横截面(mian)。起到(dao)增加输(shu)(shu)(shu)送(song)(song)(song)(song)能(neng)力(li)(li)的(de)(de)(de)作用(yong),也防止了物(wu)料的(de)(de)(de)洒(sa)水(shui)。导(dao)向槽板(ban)(ban)和(he)橡胶板(ban)(ban)的(de)(de)(de)固定方(fang)式(shi)为螺(luo)栓(组(zu)成(cheng)(cheng):头部和(he)螺(luo)杆组(zu)成(cheng)(cheng))和(he)压板(ban)(ban)形式(shi),不(bu)需要钻孔。同(tong)时,可根(gen)据胶板(ban)(ban)的(de)(de)(de)磨损(零部件失效的(de)(de)(de)一种基本类(lei)型)情况方(fang)便地调节(jie),使胶板(ban)(ban)保持与输(shu)(shu)(shu)送(song)(song)(song)(song)带(dai)相同(tong)的(de)(de)(de)密封(feng)状态。

         在皮(pi)带(dai)(Belt)输(shu)送(song)机(ji)的(de)头(tou)部和(he)尾(wei)部安(an)装有(you)头(tou)部清洁器(qi)和(he)空(kong)截(jie)面清洁器(qi)。清头(tou)机(ji)是一(yi)种重型锤式刮刀(又称镘刀)结构(gou),安(an)装在传动(transmission)滚筒(tong)下(xia),用(yong)于清除输(shu)送(song)带(dai)工(gong)作(zuo)面的(de)粘(zhan)合材(cai)料。空(kong)段清扫机(ji)是一(yi)种刮刀结构(gou),安(an)装在靠(kao)近机(ji)尾(wei)的(de)输(shu)送(song)带(dai)非工(gong)作(zuo)面顶部,用(yong)于清除输(shu)送(song)带(dai)非工(gong)作(zuo)面上(shang)的(de)物料。

         输送带采用聚酯帆布带,具有耐油、耐酸、耐碱等性能(performance)。接头采用硫化接头,接头安全系数为10~12。在皮带输送机的一侧安装有绳索开关。当发生紧急情况时,拉住开关上的钢丝绳(由钢丝、绳芯及润滑脂组成)以启动开关并立即停止。故障排除后,拉动复位引脚开关即可复位。


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